Weighing and Batching System

Relying on the gravity of the powder and the forced action of the feeding working mechanism, the powder in the storage bin is discharged and continuously and evenly transported to the weighing equipment.

Weighing system: weighing sensor

Feeding system: electromagnetic vibrating feeder

Capacity: 0.1-4 tons/hour

Material: carbon steel or stainless steel

Application: Applied in various industries, including food processing, pharmaceuticals, chemicals, building materials, etc., for accurate weighing and batching of raw materials to ensure accuracy and efficiency in the production process.

Introduction of Weighing and Batching System

Weighing and batching system is specially designed for plastic, rubber and other industries that like to allocate less space for packaging equipment, and its fast and accurate weighing system is also suitable for other industries. Our GZV series adopts open frame, which is used in packaging industry And the easiest weighing system to maintain.

The feeding port of the electromagnetic vibrating feeder is generally softly connected with the discharging port of the storage bin. Excessive silo pressure will reduce the normal operation of the feeder, and the influence of silo pressure on the feeder must be minimized. The usual practice is to control the area of the silo vertically projected on the tank body to be smaller than the discharge port of the silo. The area is within 1/4 of the area, but it may cause the material to rise and arch in the storage bin; another method is to configure an inclined chute, and use the rear side plate of the inclined chute to bear most of the warehouse pressure; there is also a The method is to set a butterfly valve at the discharge port of the silo, and rely on the valve plate of the butterfly valve to bear part of the silo pressure.

What is the Weighing and Batching System used for?

Accurate Measurement:Ensures precise weighing of each ingredient to meet the required specifications.

Batching: Automatically controls the amount of each ingredient added to the mix according to predefined recipes.

Data Logging: Records the weights and batching processes for quality control and compliance with industry standards.

Recipe Management:Allows for easy adjustments and storage of multiple recipes for different products.

working principle

The core of the Weighing and Batching System is the feeding system and the weighing system. The feeding system is generated by the electromagnet and the electric coil in the electromagnetic vibrator after the electromagnetic is energized. After being damped by the shock absorber, the armature, connecting fork and other structures It is transmitted to the feeding trough, so that the whole machine produces back-and-forth reciprocating and throwing motions, so that the machine can self-feed.

The function of the weighing system is to cooperate with the feeding system to control the weight of the feeding material, and reduce the feeding amount and speed when the feeding amount is close to the preset standard, so as to achieve the purpose of accurate feeding.

Features and Benefits

1. Accurately weigh the feed

When approaching the set weight, it will automatically feed slowly to ensure accurate weighing.

2. Made of clean and hygienic stainless steel

Standard polished stainless steel means safe, hygienic and easy to clean. Ideal tool for food, chemical, pharmaceutical

3. Space-saving design

Weighing and Batching System can be placed arbitrarily in a small space without careful arrangement

4. Save labor cost

Weighing and Batching System automatically weighs and is fast and accurate, eliminating the trouble of manual weighing and improving the efficiency of batching

5.Three-speed speed regulation, instant stop and instant start

The Weighing and Batching System is powered by electromagnetism, which can realize fast speed regulation without gear limit and instantaneous switch, which is more precise and intelligent.

Weighing and Batching System operation display

Weighing and Batching System distributes screws by weight

This is a set of standard Weighing and Batching System, which can transport the screws into the carton according to the set weight, and stop feeding when the specified weight is reached. It is suitable for the weighing of various bulk materials, and is more accurate and faster.

Weighing and Batching System Dispensing activated carbon by weight

In the Weighing and Batching System to distribute activated carbon by weight, the Vibrating Feeder has added baffles around it to reduce the scattering of powdered activated carbon during the feeding process. It has adjustable conveying speed and weighing weight, which is better than manual feeding. Dosing is faster and more precise.

Weighing and Batching System dual channel distribution of seeds by weight

The stainless steel design makes it ideal for conveying food, which means safety and hygiene. In this Weighing and Batching System, the Vibrating Feeder has a dual feeder design, which can weigh two bulk materials at the same time. At the same time, the Weighing and Batching System is equipped with a Bucket elevator to send the materials into the silo of the Weighing and Batching System, and automatically feed the materials. The material is automatically weighed.

Technical Parameters

Model		GZV1	GZV2	GZV3	GZV4	GZV5
Capacity (tons/hour)5		0.1	0.5	1	2	4
Double amplitude (mm)		1.5
Frequency (times/minute)		3000
Power (W)		5	8	20	25	30
Control equipment	Model	Model：XKZV-Ⅱ
	Control method	Controlled Half-Wave Rectifier
	Tension (V)	220
	Frequency (Hz)	50
	Current (A)	0.08	0.12	0.15	0.2	0.25
Weight		4	7	12	18	27

Structure of Weighing and Batching System

Weighing and Batching System silo, electromagnetic vibrating feeder, weighing machine, controller and other parts.

The electromagnetic vibrating feeder is mainly composed of a material trough, an electromagnetic vibration exciter and a shock absorber. The trough is a bearing member, used to bear the material from the storage bin, and transport it to the weighing equipment through electromagnetic vibration. The electromagnetic vibrator is a component that generates energy for reciprocating vibration in the trough. The function of the shock absorber is to reduce the vibration force transmitted to the foundation or frame, and the feeder is suspended on the wall of the storage bin or on the building components through the shock absorber.

The controller controls the weight of the material. When the weight of the material reaches the set value, the system will automatically stop.